FAMCV-866-HNC-848D Five Axis Machining Center

1.Heavy C type vertical structure
Heavy C type vertical structure, a reasonable combination of single-arm swing head, optional A-axis or C-axis combination into 5-axis linkage machining center.

2.Optional HEIDENHAIN absolute grating ruler

HEIDENHAIN absolute grating ruler is selected to provide real-time measurement of servo axis position for high precision machining.

3.Adopt nodular cast iron QT550

The dynamic cutting moving parts adopt nodular cast iron QT550 to ensure the best dynamic, high rigidity, high shock resistance and stable high precision for machining.

4.High rigidity B-axis swing head
Self-made high precision, high rigidity, zero clearance roller cam single-arm 5-axis swing head, continuous cutting torque up to 1560N.m.

5.High-torque, high-speed motorized electric spindle
Standard high-torque, high-speed electric spindle, with a maximum speed of 18000rpm and a maximum torque of 85n.m, provide customers with high precision and high finish machined parts workpiece.

6.Roller cam mechanical A-axis (optional C-axis)
Self-made high precision, high rigidity, zero clearance roller cam mechanical 4-axis, to ensure the cutting force and precision, optional C-axis too.

7.High-precision imported transmission parts
The three linear shafts axis are standard equipped with Sweden SKF precision guide rail ball roller guide (grade P) and Japanese NSK high-precision screw rod ball screw drive (grade C3), which can achieve ensure precise positioning, and at the same time increase the wear resistance of moving parts, enhance impact resistance, and improve the service life of the machine tool.

• Swiss IBAG spindle
• Standard HEIDENHAIN linear encoder
• Chip conveyor
• Automatic central lubrication
• Coolant cleaning equipment
• Electrical cabinet air conditioner
• Monitoring lamp (3 color)

• Tool sensor
• Probe head
• Screw hollow cooling
• Automated pallet
• Automatic front door
• Coolant through spindle

Scope of work	X- / Y- / Z (mm)	800/600/600
	A / B (°)	360° / 90°
	Distance between spindle end face and worktable (mm)	160-760
	Maximum workpiece size (mm)	800*600
	Table size (mm)	1000*550
	Maximum Load Capacity (Average Load) (kg)	500
Fast moving speed	X/Y/Z(m/min)	48/48/30
	A / B (rpm/min)	100/30
Cutting speed	X/Y/Z(m/min)	0-12
	A / B (rpm/min)	12/12
Spindle parameters	Tool specification	HSK-A63
	Maximum speed (rpm)	12000/18000/24000
	Rated power (kw)	30/40
	Torque (S1/S6) (N.m)	73.9/96.1(120/155)
Tool magazine	T	24T/32T/40T/60T
Knife magazine diameter	mm	Ф75/Ф120(Neighbor Knife Empty Knife)
Maximum diameter of cutting tool	mm	300
Maximum weight of cutting tool	Kg	8
Equipment weight	Kg	8800
Total height of machine tool	mm	3050
Floor area (width x length)	mm	2600x2850

Bed Structure

• Vertical swing head structure, excellent mechanical properties, high rigidity, symmetrical structure, good stability, excellent vibration resistance and thermal deformation resistance
• All cast structural parts are made of HT300 and QT600 cast iron with good shock resistance and damping effect.
• All castings are treated by high temperature tempering and aging treatment to eliminate internal stress, which ensures the high rigidity, high shock resistance and long-term stability of mechanical accuracy of the machine tool
• The B-axis swing head is matched with the A-axis turntable to form 5-axis linkage to ensure high dynamic characteristics.

Linear axis (X/Y/Z)

• X/Y/Z axis travel 800/600/600mm
• Each linear feed shaft is made of German Schneider (or equivalent brand) precision roller line rail, automatic lubrication system, Japanese THK (or NSK) precision ball screw and servo motor, with good positioning accuracy and repeatability.

B-axis (swing axis)

• Adopt turbine worm structure, high rigidity, good precision retention
• Equipped with Heidenhain high-precision absolute value circular grating, high rotary positioning accuracy
• The minimum division unit can reach 0.001 °, and the repeated positioning accuracy can reach 5 "".
• The maximum swing range is greater than or equal to ± 90 °

A-axis (turntable)

• Turbine worm, high rigidity, good precision retention (optional DD)
• Equipped with Heidenhain high-precision absolute value circular grating, high rotary positioning accuracy
• The minimum division unit can reach 0.001 °, and the repeated positioning accuracy can reach 5 "".
• Equipped with Heidenhain position feedback device

Raster (X/Y/Z)

• All axes are equipped with Heidenhain grating ruler. The linear axis grating ruler is equipped with compressed air dust-proof and water-vapor protection devices, which are combined with the numerical control system to form a full closed-loop control.

Electric spindle

• Equipped with Swiss IBAG high-performance electric spindle, the maximum speed can reach 17000 rpm, and the maximum torque can reach 94N.m

Tool magazine

• Adopt movable disc tool magazine, automatic picking tool changing mode, compact structure, space saving, quick picking tool changing (chip to chip time is 8 ~ 10 seconds)
• The capacity of the tool magazine is 30, the maximum tool diameter can reach φ120mm, and the maximum tool weight can reach 7kg.
• The tool can be brought into position quickly and efficiently, while avoiding vibrations that adversely affect the milling process.

Automatic lubrication system

• Installed in the accessory box on the side of the machine tool
• Used to provide intermittent automatic lubrication for linear guide and ball screw
• The device is equipped with low level alarm function.

Water tank

• Cutting fluid storage position, located behind the machine tool
• Standard oil-water separator for water tank
• Optional 30 bar central water outlet system
• Optional paper tape filtration system

Electric spindle cooling system

• The forced constant temperature cooling control is adopted for the electric spindle equipped on the machine tool to ensure that the spindle works at a constant temperature.
• Reduce the influence of spindle heating on the accuracy of machine tools and parts.

Electrical components

• The main electrical components and pneumatic components are imported or first-class brand products.
• The machine tool is equipped with circulating water cooling with large capacity and high power
• The center unit is used for cooling the spindle and the DD turntable motor to ensure the accuracy of the machine tool.

Tool setting instrument and probe (optional)

• It is equipped with automatic tool setting device, including Japanese Metron contact tool setting instrument and Renishaw contact tool setting instrument.
• Equipped with Renishaw probe, including measuring head, infrared receiver and corresponding software, with parts on-machine measurement and intelligent alignment function

Software and functions

• Genuine CAM programming software is provided, with simulation processing capability
• With online detection programming software, it can carry out detection programming operation and data processing, and online detection has measurement error nephogram display function

Control system part

• Central China control system, five-axis linkage control, standard RTCP (tool tip following) function

Electrical part

• Configure Ethernet interface, USB interface, CF card interface and DNC module
• Equipped with protection circuits such as filter and overvoltage protection device
• The electrical control cabinet is easy to maintain and provides drawings of electrical and electronic components in paper format

Name	Quantity	Brand	Remark
Numerical control system	1 set	HNC 848D/SIEMENS ONE
Motor, drive	1 set	HNC
X/Y/Z axis screw rod	Three pairs	Japan THK	Or NSK
X/Y/Z axis rail	Six pairs	Japan THK	Or NSK
Lead screw bearing	15	Japan NSK
Grating ruler	5 sets	HEIDENHAIN, Germany
Coupling	Three	Japan NBK	Or Mitsuki, Japan
Precision nut	6	YINSH, Taiwan
Electric spindle	1	IBAG, Switzerland
B/A axis turntable	1 set	TSUNSHIN /Hiwin, Taiwan
Water Cooler	1 set	TONGFEI
Tool magazine	1 set	Deta
Hydraulic station	1	Qiyang
Pneumatic components	1 set	Festo, Germany	Or SMC
Main electrical components	1 set	Schneider, France	Or the same level of brand
Lubrication system	1 set	HERG/ BAOTN
Air conditioner	1	TONGFEI
Contact tool setting instrument	1	METROL	Option configuration
Non-contact tool setting	1	Renishaw	Option configuration
Probe	1 set	Renishaw	Option configuration
Machine tool sheet metal	1 set	Full-cover outer protective sheet metal
3-color work light	1	/
LED work lights	1	/

Name	Quantity	Remark
High speed electric spindle	1	20000/24000 rpm
The center of the spindle is out of the water	1 Set	30 / 50 bar

File name	Quantity	Remark
Packing list	1	Provide paper files only
Certificate of compliance	1	Provide paper files only
Accuracy inspection table	1	Provide paper files only
Operating instructions (mechanical and electrical parts)	1	Provide paper files only
CNC system operating instructions	1	Provide paper files only
Instructions for purchased parts	1	Provide paper files only
List of vulnerable spare parts	1	Provide paper files only
List of special maintenance tools	1	Provide paper files only

Use the part	Name	Capacity	Brand number	Recommended by the manufacturer	Remark
Water Cooler	Coolant	15L	G48	BASF/G48/Green	Replace after 3 months of initial use
Oil Cooler (Optional)	Oil Cooler	40L	Number 10	No.10 Great Wall Spindle Oil	Fill when the oil level is lower than minimum level line
Lubrication pump	Grease lubrication	Oil bag		BAOTN

• Power supply: 400V ± 10%, 50 Hz ± 1%, three-phase AC (three-phase four-wire system);
• Ambient temperature: 18 ℃ ~ 25 ℃;
• Relative humidity: ≤ 80%, ensure that it is installed in a closed plant without exposure to wind and sun;
• Noise of equipment in working state: < 70 dB (within one meter from the equipment);
• Air pressure source: the filtration precision of the air source is 100μm, the inner diameter of the air pipe is 12mm, the pressure is 6-8kgf/cm2, and the air source is provided with a drying and filtering device;
• Requirements for equipment incoming cable, 16 mm2 power line (4-core) 5-6m

• The Buyer shall arrange 2-4 persons to go to the Seller's factory for 5-day equipment pre-acceptance and training, including programming and operation;
• The geometric accuracy, rotation axis/linear axis positioning accuracy and repeated positioning accuracy of the machine tool shall be accepted according to the ex-factory Certificate of Conformity drafted by the Seller according to DIN, VDI/DGQ3441 and other standards. The acceptance shall be conducted in the place of the Seller, and the Seller shall notify the Buyer at that time, and the Buyer shall send a representative to the Seller to participate in the acceptance. The Seller shall provide the processing test piece, cutting tool, drawing and process, and the processing of the test piece may be included in the pre-acceptance. All measuring and inspecting instruments, instruments and meters of the Seller shall be within the calibration period. The Seller shall provide the first valid verification/calibration certificate above the provincial level, including the requirements for the equipment accuracy, instruments, meters and other test items (items that cannot be tested by the Company). Other acceptance items shall be accepted according to the acceptance standards in the technical agreement signed by both parties.
• Specimen of processing technology: the Buyer shall provide drawings and processing materials, provide drawings within one month after the contract is signed, provide specimens within three months, and accept them according to the technical conditions of the drawings.
• Provide equipment quality certificate, packing list and other documents.
• Pre-acceptance process: the pre-acceptance and training of the equipment shall be conducted in the Seller's factory. After the completion of the test and acceptance of the geometric accuracy and positioning/repeated positioning accuracy of the machine tool, the acceptance of the scope of supply, the qualified standard of the processing process test piece, the actual operation and programming training, etc. The goods can be delivered only after the pre-acceptance is qualified and both parties sign for approval;
• Upon completion of the above work, both parties shall sign the pre-acceptance report.
•  

• Final acceptance standard: subject to the acceptance standard in the technical agreement signed by both parties. When the Seller arrives at the Buyer for installation and commissioning, the final acceptance shall be carried out according to the items in the Certificate of Conformity.
• During the final acceptance, the expenses of the Seller's technical personnel shall be borne by the Seller, and the training effect shall be that the Buyer's personnel can normally use the equipment. Later, if the customer has other special service requirements, the cost can be negotiated separately.
• Final acceptance process:
• Counting of goods and documents: the Buyer and the Seller shall jointly open the box at the site and count the goods and documents according to the list;
• The Seller shall be responsible for the installation and commissioning of the equipment (the labor, quantity and instruments required for the installation and commissioning shall be provided by the Seller);
• Specimen for processing technology: the Buyer shall provide drawings and processing materials;
• Acceptance of training items
• After the equipment commissioning is completed, the training mode of combining theory with practical operation shall be adopted, and the training shall be divided into two times of primary and advanced training;
• Primary training: train the operators for 10 days by combining theory with practical operation to ensure that two operators can operate the equipment and analyze and process data completely independently. Train the maintenance personnel for 2 days to ensure that they can analyze and troubleshoot common faults;
• Advanced training: 2 months after the acceptance of the equipment, the Seller shall provide free training for 2 days for the operators at the Buyer's site, mainly focusing on practical operation, theory, equipment software and hardware problem answering and more targeted advanced application training.
• After the completion of the above work (training refers to the completion of primary training), both parties shall sign the final acceptance report.

• From the date of final acceptance of the machine tool, the Seller shall provide three guarantees for the product. The warranty period for the mechanical part is 1 year, and the warranty period for the electrical part is 2 years. The product shall be repaired free of charge during the warranty period, and the warranty period for the parts replaced during the warranty period shall be extended accordingly. (Except for damages and losses due to the Buyer's own reasons).
• It is specially pointed out that if the machine tool is not installed and debugged due to the Buyer's reasons within 15 months after the arrival of the Buyer, the warranty period will expire, and the Seller will no longer provide free installation, debugging and maintenance.
• During the warranty period of the equipment, if the machine tool has a fault, after receiving the user's information, if the cause of the fault and the treatment measures can be accurately judged, the reply shall be given immediately. If the reply cannot be given immediately, the reply shall be given within 24 hours. If the fault cannot be removed, the technicians shall be sent to the site within 48 hours to deal with it.
• After the expiration of the warranty period of the equipment, the Buyer shall be guaranteed to provide the Buyer with preferential spare parts supply, maintenance service and technical support for the equipment purchased by the Buyer.
• In case of quality problems due to equipment design or manufacturing defects during the warranty period, the warranty period shall be extended accordingly from the date when the equipment quality problems are solved.

• The Seller shall provide the packaging required for the goods, and the packaging shall be in accordance with the requirements of JB/T8356.1-96.
• The Seller shall transport the goods to the final destination, and bear the responsibility for the corrosion, damage and loss of the goods caused by improper packaging or other protective measures and the expenses incurred.

• Before delivery, the Seller shall provide the Buyer with the equipment foundation drawing and the requirements for the site and environment (such as ground bearing, indoor building preset requirements, machine position foundation requirements, applicable temperature, humidity, power supply standards, etc.), and the Buyer shall be responsible for the equipment foundation construction (including civil engineering and pit cover plate) and secondary grouting, and lead the equipment power supply to the master switch position;
• The Seller shall be responsible for the installation and commissioning of the equipment. Within 3 days after receiving the written notice from the Buyer, the Seller shall send the installation and commissioning personnel to the Buyer's site to start the installation and commissioning;
• Sizing blocks, special tools, instruments, etc. required for equipment installation and commissioning shall be provided by the Seller. The Buyer shall provide general tools, lifting equipment and other tools and equipment free of charge. The Buyer shall provide hydraulic oil and lubricating oil for machine tool commissioning.

• The Device does not install covert devices, modules or other malicious software.
• The equipment is not equipped with wireless data transmission modules such as Bluetooth, wireless, infrared and positioning modules or remote maintenance communication modules.